Manufacturing

Manufacturing is undergoing its most significant transformation in decades. Global supply pressures, rising production costs, labour shortages, sustainability targets and increasing customer expectations are pushing the industry toward smarter, automated, data-driven operations.

At High Digital, we help manufacturers modernise their digital infrastructure, building secure, scalable data products that connect machines, teams, systems and decision-making.

From predictive maintenance to supply-chain intelligence, we design solutions that deliver operational clarity and measurable ROI.

We help manufacturing organisations unlock value from MES, ERP, SCADA, IoT, quality systems, maintenance records, logistics feeds and commercial data. Our work spans the full lifecycle:

• Data strategy and architecture
• Data warehouse and lakehouse implementations
• IoT data ingestion and real-time analytics
• Predictive maintenance platforms
• Process optimisation and automation
• Reporting, dashboards and digital twins
• Agentic AI for manufacturing operations
• Secure cloud migration across Azure, AWS and Google Cloud

Because High Digital is ISO 27001 and Cyber Essentials Plus accredited, every solution is built with security, governance and operational resilience at its core.

Manufacturing is ideal for agentic AI, where autonomous agents assist with: production scheduling and rescheduling, automated root-cause analysis, inventory reordering decisions, quality prediction and alerting, predictive maintenance actions, maintenance ticket automation, AI copilots for plant managers and operations teams.

Instead of dashboards that describe what happened, agentic AI provides systems that take intelligent action.

Unified Manufacturing Data Platform

Build a single source of truth across production, maintenance, supply chain and finance.

Includes:
data warehouse or lakehouse (Fabric, Databricks, ClickHouse), IoT and sensor ingestion, real-time data streaming, data modelling for OEE, throughput, downtime, takt times and more.

Predictive Maintenance and Condition Monitoring

Avoid unplanned downtime with ML-powered forecasting.

We deliver:
sensor and telemetry ingestion, anomaly detection models, predictive maintenance models, automated alerts and agentic AI escalation workflows.

Factory Analytics and Real-Time Operations Dashboards

Turn production data into actionable insights.

Dashboards for:
shift performance, OEE monitoring, scrap and waste trends, line-level KPIs, process deviations, machine utilisation.

Supply Chain and Inventory Intelligence

Optimise procurement, inventory, demand, logistics and distribution.

Solutions include:
demand forecasting, inventory optimisation, lead-time analytics, supplier performance scoring, agentic AI planning workflows.

Quality, Compliance and ESG Automation

Automated audits, quality prediction and sustainability metrics.

We build:
quality anomaly models, ESG dashboards, emissions tracking, energy consumption and waste reporting, compliance automation capabilities and digital audit records.